Articles
Cessna 172: Worn Throttle Cables and Control Linkage Maintenance
The throttle control system in a Cessna 172, while seemingly straightforward, is a critical mechanical link between the pilot’s input in the cockpit and the engine’s power output. It consists of cables, pulleys, bellcranks, and pushrods that transmit movement from the throttle knob to the carburetor or fuel injection system. ...
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Mooney Ovation Ultra: Fuel bladder leaks and patching advice
The Mooney Ovation Ultra, like many high-performance aircraft, utilizes “wet wing” fuel tanks, where the wing structure itself is sealed to form the fuel containment area. Unlike aircraft with removable rubber or flexible bladders that can be easily pulled out and repaired, Mooney’s wet wing tanks rely on sealant applied ...
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Diamond DA40: Spinner Backplate Inspections and Repairs
The spinner on a Diamond DA40, like on any propeller-driven aircraft, is more than just an aesthetic cover. It streamlines airflow over the propeller hub and, critically, protects the propeller hub and pitch change mechanism from foreign object damage. Integral to the spinner’s structural integrity is the spinner backplate, which ...
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Cirrus SR22: Exhaust gas temperature probe failures and fixes
The Exhaust Gas Temperature (EGT) probes in a Cirrus SR22’s Continental IO-550-N engine are critical sensors providing real-time data to the sophisticated engine monitoring system, typically integrated into the Garmin Perspective (or older Avidyne) avionics. EGT readings are invaluable for engine management, allowing pilots to precisely lean the fuel mixture ...
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Piper Archer: Master switch wear and safe replacement tips
The master switch in a Piper Archer is arguably the most critical control in the aircraft’s electrical system. It’s not just a simple on/off toggle; it typically consists of two distinct switches – one for the battery and one for the alternator – often housed in a single rocker switch ...
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Cessna 172: Battery replacement timing and electrical checks
The battery in a Cessna 172 is the cornerstone of its electrical system, providing power for engine starting, avionics operation during pre-flight, and acting as a crucial backup in the event of an alternator failure. Understanding battery replacement timing and performing regular electrical checks are paramount for Cessna 172 owners ...
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Mooney Ovation Ultra: Mechanical vs hydraulic flap issueS
The Mooney Ovation Ultra, a high-performance single-engine aircraft, is part of Mooney’s long-standing M20 series.1 Throughout its production, the M20 line has utilized different flap actuation systems.2 While earlier Mooney models (pre-1969 M20s) featured hydraulic flaps, the Ovation Ultra and most modern Mooneys, including the M20R Ovation series, employ electrically ...
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Diamond DA40: Crack Detection in Composite Fuselage and Wings
The Diamond DA40, with its advanced composite fuselage and wings, offers exceptional performance and durability. However, like any aircraft structure, composites can develop damage, including cracks, which require specialized inspection and repair techniques. Unlike metal aircraft where cracks are often easily visible, composite damage can be subtle and even “barely ...
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Cirrus SR22: Preheater Use and Its Effect on Engine Life
The Cirrus SR22, with its sophisticated Continental IO-550-N (or sometimes Lycoming IO-550) engine, is designed for high performance and reliability. However, like all piston aircraft engines, it is susceptible to wear, particularly during cold starts. For Cirrus SR22 owners operating in the diverse climates of California, Arizona, and Nevada – ...
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